Organic fertilizer manufacturing plant in india equipment

Recently, an Organic fertilizer manufacturing plant in India asked us what equipment is needed for an organic fertilizer production line with an annual output of 100,000 tons? We recommended the granular organic fertilizer production process to customers based on market analysis. Because a large-scale organic fertilizer plant with an annual output of 100,000 tons requires a certain amount of time from transportation to storage to sale. In order to maintain fertility and facilitate transportation, granular organic fertilizer with moderate hardness is more convenient for storage, transportation, and fertility maintenance.

The recommended production process for Organic fertilizer manufacturing plant in India:

The organic fertilizer production line with an annual output of 100,000 tons on the market adopts the Pellet production line processing technology. The organic fertilizer equipment that needs to be purchased for such an organic fertilizer production line is fermentation, crushing, stirring, granulation, screening and return, film packaging, And other series of equipment.

Organic fertilizer manufacturing plant in India equipment production process:

The processing equipment technology of the organic fertilizer production line with an annual output of 100,000 tons is the fermentation process, the crushing and mixing process, the granulation process, the drying process, the particle classification and return process, the coating process, and the packaging process.

The equipment to be purchased according to the process is as follows:

1. Tank type fermentation equipment: adopts an FPY5M or FPY6M hydraulic turning machine (fermentation turning and throwing machine)
Due to the large output, it is recommended to use trough type fermentation equipment: trough type turning and throwing machine or stack turning machine. The raw materials are mixed and stacked in the fermentation tank as required, and a series of physical and chemical effects such as the ventilation, oxygen supplementation, and temperature control of the trough-type stacker or the fermentation flipper is used to promote the fermentation. During the fermentation process, this can only be achieved by turning over the pile in time and evenly.
2. Material crushing equipment: 3 BSFS110 high humidity material shredders are purchased
High humidity material crusher is specialized in crushing high humidity, multi-fiber material professional crushing equipment. A high-speed rotary blade is used to crush fiber with good particle size and high efficiency. Semi wet fertilizer crusher is widely used in organic fertilizer production and processing and has good effects in crushing raw materials such as chicken manure and sodium humate.
3. Mixing and mixing equipment: purchase and adopt 1200 horizontal mixing and mixing machine
The mixer has a fast mixing speed and good uniformity. It can mix and add 30% viscous materials with liquid. There are two oppositely rotating paddle rotors when it is working. Because the blade has multiple special angles regardless of the shape of the material. What are the size and density? Can be mixed quickly and effectively. The bottom opening door is adopted for fast unloading speed and less residual quantity.
4. Organic fertilizer granulator equipment: purchase YSLII-120/220 organic-inorganic combined granulator
The production line of 100,000 tons of organic fertilizer, due to the large output requirements, whether it is a roll extrusion granulator or a disc granulator, its output cannot meet the requirements. Therefore, it is recommended to purchase a New type organic fertilizer granulator or a new type of three-combination granulator with stirring gears to granulate the material.
5. Drying equipment: ZG24240 rotary dryer and LQ20200 cooling machine
The use of organic fertilizer drum dryer and cooler, the granulated particles, further remove water, to achieve the standard requirements of organic fertilizer moisture content. Roller cooling equipment, with the cooling machine, will be dried granular materials for cooling, conducive to particle storage and quality.
6. Grading and material return equipment: GS1660 type roller screen machine
The grain size of the output material from the pelletizing system is different, so it needs to be screened and classified. The rotary screen machine selected requires small vibration, low noise, convenient screen change, and is equipped with a screen surface cleaning device.
7. Particle coating equipment: The coating machine is composed of a screw conveyor, a stirring tank, an oil pump, the main engine, etc., with a powder coating or liquid coating process. It can effectively prevent the agglomeration of compound fertilizers.
8. Packaging equipment: Fully automatic weighing and packaging machines are adopted.

Shenghong organic fertilizer equipment manufacturer:

The above is our recommended production line equipment for organic fertilizer manufacturing plant in India. If you also want to invest in organic fertilizer production, you can consult us. We, Shenghong Heavy Industries, have been engaged in the fertilizer equipment manufacturing industry for more than 20 years, with rich production experience and reliable equipment quality.